Suezmaximized Routes: why the shortest route is rarely the cheapest one

A typical Suezmax voyage from the US Gulf to Northwest Europe carries about a million barrels of crude. The charter party warrants speed and consumption in good weather, and the charterer is expecting an arrival date. Five days into the passage, the forecast shows a low-pressure system deepening across the planned track.

The great circle is still the shortest route. Whether it is still the fastest depends on the forecast: how strong the system becomes, where it tracks, and what the sea state will be when the vessel gets there. The operations team has hours, not days, to make the call.

Where the forecast meets the ship

The first challenge is time. A voyage of two weeks or more outlasts the window in which forecasts are most reliable, so a route chosen at departure rests partly on conditions that can’t yet be forecast with confidence. That is why routing combines the latest forecast with climatology, the typical conditions for that area and season. As forecasts update, and as models disagree on how a system will develop, the best route can change. A decision that made sense on day one may not hold on day five.

The second is the ship itself. A laden Suezmax sits deep, with little freeboard, and loses speed quickly in head seas and heavy swell. That leaves two costly options: burn more fuel to hold schedule, or slow down and lose time. Often, a longer route through calmer water arrives first.

The third is geography. The main Suezmax trades cross some of the world’s most demanding waters: winter storms in the North Atlantic, rough approaches through the Bay of Biscay and, on voyages via the Cape of Good Hope, steep seas where swell meets the Agulhas Current.

Every hour also has a price. Owners carry the cost of extra bunkers and extra days at sea. With the EU ETS now fully phased in, extra fuel burned on EU-linked voyages also means extra carbon allowances. When a charterer questions speed or consumption, the outcome often comes down to two questions: what was the weather really like, and can the owner prove it?

Access to weather data isn’t the problem. Forecasts are everywhere. The challenge is turning an uncertain forecast into a routing decision that can be justified, for each vessel and for the whole voyage.

What better forecasting and weather routing looks like

Good forecasting and weather routing isn’t a single recommendation made before departure. It’s vessel-specific advice at the planning stage, followed by continuous oversight until arrival, with the reasoning recorded along the way.

That’s how FleetWeather works. Our Weather Routing & Forecasting service gives each vessel tailored forecasts and routing advice before and during the voyage, with 24/7 oversight from RMetS-accredited marine meteorologists. When conditions change, the route changes with them, and the vessel and shore teams know why.

The results for Suezmax tankers speak for themselves. Across Suezmax voyages routed by FleetWeather since 1 September 2025, the average voyage saved:

Average saving per voyage
Time6.3 hours
Cost$50,537
Fuel10.4 mt
Emissions33.2 mt CO₂
Methodology: Savings are estimated by comparing FleetWeather’s recommended route with the Master’s intended route, or the standard direct route where none was provided. Calculations use forecast weather and currents, typical Suezmax fuel consumption at the voyage’s directed speed, and current fuel and hire costs.

In practice:

Masters RouteAlternative RouteRecommended Route
Total Miles (nm)499951745307
Total Miles through Water (nm)599257495613
Speed Achieved (kts)8.098.969.42
Total Voyage Time (hrs)617.9577.6563.6
Example from an earlier FleetWeather voyage (Rotterdam to Galveston, 2022): the recommended route was longer in distance but saved more than 54 hours compared with the Master’s route.

In September 2025, a Suezmax tanker shared its intended route from Corpus Christi, US, to Karachi, Pakistan. FleetWeather recommended an alternative route that made better use of currents, in particular by avoiding long exposure to strong adverse currents off northeastern Brazil. The Master followed the recommendation. Estimated savings: 17.4 steaming hours, more than 24 mt of fuel, 78 mt of CO₂ emissions and over $135,000.

Route Performance Comparison

Master’s RouteFleetWeather Route
Distance Over Ground (nm)12,320 nm12,341 nm
Total Voyage Time (hrs)1,090.81,073.4
Speed Made Good (kts)11.2911.5

Estimated Savings on FleetWeather Route vs. Master’s Route

Time Saved
17.4 Steaming Hours
Fuel Saved
More than 24 mt
CO2 Emissions Saved
78 mt
Cost Savings
Over $135,000

Forecasting and routing also connect to what happens after the voyage. With FleetWeather’s CPC / Claims Defence service, the same weather and performance data becomes structured evidence for charter-party discussions and claims, so owners aren’t starting from scratch when a dispute comes up.

The cost of standing still

Sticking with the shortest route by default has a cost that doesn’t show up on a single invoice. It builds up voyage by voyage: hours lost in heavy weather, fuel burned holding schedule, emissions that have to be reported, and performance claims that are harder to defend.

Across a Suezmax fleet, an average of $50,537 per voyage is a real difference to the bottom line. The question for operators isn’t whether weather affects their voyages. It’s whether they’re making routing decisions with the right expertise behind them.

Book a FleetWeather value review